Amsol Industries
Railway Manufacturing, Built Strong
- ISO 9001:2015
- 40+ Years Expertise
- ASTM / DIN / EN / JIS
- 30+ Countries
From Prototype to Depot-Ready
Prototyping
Rapid builds validate geometry, materials, and manufacturability for rail-duty parts, enabling quick iteration, cost visibility, and supplier alignment.
Fast Feedback Loops
Additive/prototype runs shorten redesign cycles.
Cost de-risking
Early route choice limits tooling rework.
Supplier alignment
Shared drawings/specs and PPAP intent early.
Engineering Validation Testing (EVT)
Functional prototypes verify core performance and safety margins under controlled tests, guiding tolerances and process windows for heavy-duty service.
Performance validation
Bench tests at rated loads/duty.
Safety margins
Sections/materials sized for extremes.
Process Direction
PFMEA and capability targets set.
Design Validation Testing
Pre-production units confirm design across environments and variability, validating specs, interfaces, and assemblies before tooling freeze.
Environmental Proofing
Corrosion/temperature checks for trackside use.
Interface Assurance
Fit checks with bogie/coach interfaces.
Specification Lock
Final BOM, drawings, inspection plans.
Production Validation Testing (PVT)
Pilot lots exercise tooling, cycles, and inspection plans at rate, stabilizing yields and preparing operators for ramp.
Tooling stabilization
Cycle time and wear verified at line speed.
Yield confirmation
SPC with real CMM trend data.
Operator Training
Standard work and checklists finalized..
Production
Serial manufacturing delivers repeatable, traceable rail components with documented quality and synchronized logistics for dependable service life.
Stable Quality
ISO 9001:2015 QMS and audits.
Traceable Lots
Batch IDs linked to material certs.
Continuous Improvement
NCR/CAPA loops and delivery reviews.
Processes, materials and finishes AMSOL deploys for railway-grade manufacturing.
Precision Forging
Closed/open-die strength for load parts. Superior grain flow; defect minimization.
Sand & Shell Casting
Robust housings for heavy service. Flexible gating; durable structures.
CNC Machining
Multi-axis accuracy for interfaces. Assembly-ready; documented checks.
Gear Machining
Controlled tooth profiles and finish. Quiet running; dependable life.
EDM Machining
Hard alloys and sharp features. Burr-free, complex corners.
Sheet Metal
Laser, punch, bend for brackets. Repeatable forming; fast throughput.
Why Choose AMSOL
Duty-Built Parts
Material breadth in steels, irons, and alloys. PFMEA/SPC discipline delivers repeatable performance under vibration, weather, and heavy loads.
One-Roof Capability
Foundry, forging, machining, fabrication, and finishing run as one program—fewer vendors, faster launches, single accountability end to end.
Certified Quality
ISO 9001:2015 systems with CMM and spectro checks. Traceability and documentation withstand audits across coach, bogie, and trackside programs.
CASE STUDY
AMSOL Manufacturing Ecosystem – Driving Industrial GrowthThrough Collaboration
Simplified Sourcing for Railway Assemblies
- Couplings
- Bogie Brackets
- Bearing Housings
- Axle Hubs
- Gear Blanks
- Shafts
- Bushings
- Housings
- Mounting Plates
- Enclosures
- Sensor Housings
- Valve Bodies