Background
- Customer: Aerospace and defense company based in Israel.
- Requirement: Development of a precision lens mounting system to meet stringent aerospaceperformance and environmental standards.
Challenges
- Design and supply a mounting system prototype made from lightweight yet durablematerial.
- Managing unique coating requirements that enhance environmental resistance and opticalperformance.
- Coordinating with specialized coating providers to meet aerospace certifications.
AMSOL’s Approach
Prototype Development
- Selected aluminium for prototyping due to its strength-to-weight ratio and ease ofmachining, important for early-stage validation.
- Overcame challenges in precision machining and tight tolerances characteristic ofaerospace optics assembly.
- In-house teams accepted the technical challenge and delivered the prototype successfullywithin deadlines.
Coating Solutions
- Customer specified special coatings for corrosion resistance, thermal stability, and opticalcompatibility.v
- AMSOL collaborated with leading Indian aerospace coating companies with expertise inadvanced thin-film and protective coatings.
- Coordinated coating trials and certification with these partners to achieve requiredperformance.
Collaboration and Quality Assurance
- Regular communication with the Israeli customer ensured alignment with project goals,design iterations, and technical standards.
- Ensured all parts and coatings met applicable aerospace industry standards and customer’sspecific qualification criteria.
Results
- Delivered high-quality aluminium prototypes, successfully passing functional andenvironmental tests.
- Achieved special coating requirements through collaboration with Indian aerospacespecialists, ensuring durability and performance.
- Strengthened AMSOL’s reputation as a capable and adaptive partner for critical aerospacedefense projects.