Customer Requirement & Initial Situation
- AMSOL had been supplying precision engineering components with consistent quality.
- Based on trust and performance, the customer demanded a complete assembly supply, not just individual parts.
- The requirement: Deliver ready-to-use assemblies with full fitment, testing, and packaging as per OEM standards.
Challenges Faced by Customer
- Multiple suppliers for different components (metal, plastic, rubber).
- Time-consuming assembly, inspection, and packaging at their end.
- Increased logistics and quality control complexity.
- Needed a single-source partner to handle end-to-end responsibility.
AMSOL’s Engineering & Manufacturing Solution
- Assembly Line Development: Established a dedicated assembly line with specialized workstations.
- Integrated Manufacturing Capability:
- o Casting – ferrous and non-ferrous grades.
- o Forging – high-strength engineered parts.
- o Bar Stock Machining – precision machining for critical tolerances.
- o Injection Moulding – plastic components.
- o Rubber O-Rings & Seals – for vibration damping & sealing.
- Fitment & Testing Facilities:
- o Component compatibility testing.
- o Performance validation under real-world conditions.
- o Quality inspections at each stage.
- Final Packaging: Complete assemblies packed and shipped as per OEM global standards.
Execution Steps by AMSOL
- Upgraded infrastructure with assembly line & test rigs.
- Designed process flow for multi-material integration.
- Conducted pilot assembly runs for validation.
- Implemented inspection checkpoints across stages.
- Developed packaging solutions for safe global logistics.
- Delivered complete assemblies, eliminating need for customer-side integration.
Achieved Results
- Customer received ready-to-use assemblies instead of separate parts.
- Reduced supply chain complexity – single-source solution.
- Ensured quality consistency across all integrated components.
- Faster time-to-market due to in-house assembly & testing.
- Strengthened customer trust in AMSOL as a 360° OEM partner.
Customer Benefits
- One-stop solution for castings, forgings, machining, plastics, and rubber parts.
- Significant reduction in vendor management & inspection costs.
- End-to-end quality assurance with AMSOL taking responsibility.
- Reliable, scalable partner for future assembly programs.
AMSOL Value Proposition
This project highlights AMSOL’s transformation into a complete assembly provider, offering:
- 360° engineering & manufacturing capability.
- Multi-material expertise under one roof.
- Commitment to OEM standards in fitment, testing, and packaging.
- Trusted global partner for both components and assemblies.